ph: 360.692.6469
fx: 360.447.8314
tf: 877.884.3428
PO Box 780
Silverdale, WA 98383
Corrosion Control Large Dia. Wires
High production Thermion® Arc Spray Systems using either 3/16 or 1/8 dia. aluminum, zn/al, or zinc. These units are designed to be used in portable field applications such as bridges, water tanks, transmission towers, wind mills, light poles, etc., where access is limited and turnaround times are short.
Precision Arc 3.2 Anti Corrosion- Moderate Production - Though put production rates of up to 80 lbs. of material an hour over 160 sq.ft. at a thickness of +/- 10 mils.
Precision Arc 4.8 Anti Corrosion- High Production - Though put production rates of up to 189 lbs. of material an hour over 472 sq.ft. at a thickness of +/- 10 mils.
Engineered Coatings / Hardwires Both Solid and Cored The AVD series units are ideally suited to spray hardwires for use in electrical, anti-fretting and wear, reclamation of dimension, clearance control and environmental applications used in manufacturing and remanufacturing. Our unique AVD technology allows for successful spraying of 1/16”, 2 mm, 3/32” aluminums, bronzes, chromes, nickels, stainless, tungsten etc. Our most recent advancements allow for the spraying of 1/8” dia. hardwires. This will double, if not triple, the production rates experienced previously in these specialized industries.
AVD 350- Engineering Coatings, Anti Corrosion, Restoration - Normal Production - Though put production rates of up to 20-30 lbs. an hour using 1/16” or 3/32” dia. solid or cored hardwires.
AVD 450- Engineering Coatings, Moderate Production - Anti Corrosion, Restoration - High Production - Though put production rates of up to 80 lbs. of material an hour using 1/16”, 3/32” or 1/8” dia. solid or cored hardwires.
"Mini" Arc Spray Unit Our AVD 150 will readily spray aluminum, zn/al, and zinc. This compact unit weighs about 35 lbs. and can easily be moved around either the worksite or shop by a single person. Used for small area touch up, field welds, galvanizing repair, automotive restoration etc. Designed to use a minimal amount of services by way of air (20 cfm) and incoming power (single phase).
About Metalizing Technology Used in Thermion® Arc Spray Systems
Thermion®'s exclusive inventions for thermal spraying (metalizing) improved the twin wire arc spray metalizing process in coating quality, productivity, portability, and adaptability.
1. High Deposition Metalizing - Maintains 70% deposit efficiency while spraying zinc at 189 lbs/hr (86 kg/hr).
2. Arc Shorting Control - This technology was patented due to its unique ability to control arc shorting in the arc spray process therefore maintaining a steady arc.
3. AVDor Arc Voltage Drive- Eliminates arc shorting and automatically adjusts wire feed to maintain a perfect arc which improves coating density and eliminates coating defects due to arc sputtering.
4. Six Roll Drive - This drive guarantees a non-slip positive wire feed with knurled feed rollers then removes the knurl effect when feeding continues through the liners and tips.
5. TH604 Non Slip Coating™ - This coating containing both aluminum and ceramics provides long term corrosion and wear protection for a non-slip or wear resistant coating for all substrates.
6. Combination Leads - These leads accommodate the wire, power, and air, enables the front end assembly to be light yet handle amperages necessary to perform High Deposition Metalizing/Arc Spray.
