ph: 360.692.6469
fx: 360.447.8314
tf: 877.884.3428
PO Box 780
Silverdale, WA 98383

 
 
     
 



The purpose of the ceramic composite coating is to provide a wear resistance surface while also providing corrosion protection of the coated object.  The coating material, a “Ceramic Core” tubular aluminum wire is filled with up to 46% ceramic, when sprayed onto an object produces a ceramic composite coating of aluminum and ceramic.  The aluminum serves as a binder for the hard ceramic and provides the corrosion protection to the underlying article, the ceramic material provides for wear resistance and adds long life to the coating.  The twin wire arc spray process is used to apply the material and form a coating, this process is simple, easy to learn, highly productive, and economical to operate. The process can be controlled to produce coatings with a surface profiled of different degree of roughness from slight to a very aggressive rough surface. Arc wire sprayed aluminum is known to provide long term corrosion protection to steel and this material duplicates the long-term protection plus the benefits of high wear properties.  This coating system is especially beneficial for use on steel and aluminum, however it can be applied to other metals and materials, including concrete and plastics. View spec sheet

 
 


  • Continuous Safe Conditions For Customers, Personnel & Vehicle Traffic
  • Affordable
  • Long Lasting (10 years min.)
  • Attractive
  • Can Be Cleaned By Scrubbing and/or Pressure Washing
  • Protects Steel Surface From Corrosion
  • Will Not Peel Due to Undercoat Corrosion
  • Applicable to Steel and Aluminum

  • 240 Ft2/Hr
  • Low Operational Costs ($1.00 Per/Hr)
  • Simple Operation (Low Skill Level)
  • Operates From Existing Commercial Services
  • Industrial Designed With Robust Features
  • Simple and Easy Maintenance & Repair

  • Prepare surface by Grit blasting or grinding on Aluminum

  • Apply non slip coating using Twin Wire Arc Spray Process
  • Apply Sealer

  • High Bond Strengths (2500 psi) using portable tester
  • Resistant To Wear (Ceramic Rc60+)
  • Resistant to Impact (Passes US Navy Ball Drop Test)
  • Withstands Flexing (Passes Bend Tests)
  • Resists Oils and Fuels
  • Coefficient of Friction (1.1 average)
  • Unaffected By Weather or Sun
  • Resistant to Cracking

  • Continuous Safe Non-Slip Surfaces
  • Variable Surface Textures and Profiles
  • Usable on All Metals
  • Immediately Usable No Cure Time
  • Apply at all Temperatures
  • Use in all Weather Environments
  • Can be Colored
  • No VOCs
  • Highly Wear Resistant and Long Lasting
  • Low Tech Application Methods
  • Not Environmentally Sensitive
  • Non Hazardous and Non Combustible Coating

  • Bond Strength 2500 PSI
  • Spray Rate  240 Ft2/Hr
  • Coverage  8-12 Ft2/Lb
  • Material Costs  $1.00-$1.50 Per Ft2

  • Initial Application Cost $4.00 Per Sq. FT.

  • 10 Year Min. Life Expectancy
  • No Maintenance Required
  • Damage Resistant
  • Lawsuit Resistant
  • Permanently Safe Surface

 
 
 
 


© 2010 Thermion® Official Site
PO Box 780 | Silverdale, WA 98383
ph: 360.692.6469 | fx: 360.447.8314
tf: 877.884.3428