Custom Spray Welding Systems
Tube Seamer
Model AVD 53100This custom spray welding system package includes all hardware, cables, and controls to perform spraying on tubing seam welds. The control console can be positioned at the tube manufacturing control station so spray rate can be readily changed to suit tube production. This twin wire arc spray system connects to just about any primary voltage source, including single or three-phase power, 50 or 60 cycles, voltages from 2 20 to 575. For a fully automated custom spray system, all functions of the spray system can be PLC controlled, and/or the start and stop function can be limit switch actuated.
The spray rate can be controlled through a very wide range to allow adjustment for spray thickness, spray width, and tube speed. The dependability of this spray system allows numerous units to be added in series to coat very high production pipe systems. This spray system, in many ways, is overdesigned for this application; however, this robustness translates into a spray system with a very long life. All components of the system are modularly constructed with quick disconnects on all components, which allows very quick field maintenance, minimizing downtime.
Shown above with optional power supply
Specifications
- Power Source: (not shown) 350 Amp, Single/Three Phase, 220-475 Volts, 50 or 60 Cycle
- Feeder: 55 Lbs. / 31.8 Kgs. ¼ HP Motor, Positive Feed, Low Maintenance
- Control Console: Sealed, Flexible, Reliable, and robust modular components
- Spray Head and Leads: Extended length, 1/16” (1.6mm) dia. Wire, 24”-72” long
- Drum Dispenser: Frictionless, Universal drum size, all wire sizes
- Air: 90-110 Psi @ 50 Cfm, ½” IPS connection
- Control Cable: Includes all cables to 150 ft (45M) Control cable (max distance)
- Line Speed: Adjustable travel speed; able to match any desired rate
Custom Spray Systems Options
When ordering please specify wire size
- Remote Control Station: Fully automated control station
- Angle Spray Nozzle: Used in tight or confined areas
- Additional Systems: Additional spray units can be added for larger capacity
the most reliable high production metalizing systems in the world
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RDM-4 X/Y 4-Head Spray Robot
Our RDM-4 robot machine is manufactured for high-production thermal spraying purposes and provides the means for applying our SafTrax in an automated, uniform fashion. This robot also provides an extraction of dust through a vacuum system as it applies the coating. Our equipment has been used to apply our SafTrax on the deck of the USS Wasp for wear resistance, non-skid, as well as for heat resistance for vertical take-off jets. With automated capabilities, this helps to mitigate the hazards that having an individual manually apply the coating. Such as, staying away from the intense rays that the arc creates, so as not to burn your skin or your eyes.
Precision Drum System
The unique Precision Drum System allows wire to be pulled from large payoff drums and fed through the Precision Dispenser by the spray feeder located directly on the front of the dispensing unit. This enables feeding wire to the feeder for field work and for remote spraying; feeding wire 100 ft. from the drum feed system to the end system performing the spraying. In this scenario, the unit mounted on the dispenser becomes a slave unit and pushes the wire to the unit in front, spraying. The base platform or cart is not included with the Precision Wire Dispenser but is available upon request.
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