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Thermal Arc Spray Wires

Twin Wire Arc Spray Coatings

Thermal Arc Spray Wires have been available for decades in solid form. These spray wires have worked in a multitude of applications successfully. However, they did have limitations as to their makeup. Chemical compositions are limited as to how they can be alloyed in order to achieve a solid state.

Cored wire technology has revolutionized twin wire arc spray coatings. Cored spray wires are produced by forming a thin strip of metal into a wire, at one point in the process material is added to the center of the strip as it is being formed, this material can be metallic elements or non-metallic such as carbides or ceramics allowing for a virtually endless amount of compositions to be made up.

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thermal spray wires

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Thermal Spray Wire Materials

Thermion’s wire materials have a proven history of outstanding sprayability and have been treated to enhance feedability and productivity. Some of the common thermal spray materials we provide include:

Spray Wire Applications

The technology improvements in Twin Wire Arc Spray, coupled with the cored wire technology, have evolved into an application process with virtually no restrictions.

Thermal spray wires are used in thermal spraying applications by feeding two wires into a spray gun, then generating an arc between the two wires to create molten feedstock that is transferred onto a surface to deliver a heavy twin wire arc spray coating. Thermal spray wires prove to be corrosion resistant in a number of demanding environments.

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